5 Ways to Mitigate the Lack of Skilled Machinists

5 Ways to Mitigate the Lack of Skilled Machinists

Paul Van Metre
CNC Machining, CNC Programming, Machining, Machinist, Machinist Interview, Manufacturing

I don’t know a single CNC machine shop that has an easy time hiring machinists, and would say they have enough well-qualified candidates. The fact is that there is more demand than supply, with not enough young people coming into the industry to fill the positions that are needed by machine shops today. On one hand, it's great news in general, that the demand for machinists is strong. Onshoring seems to be a longer-term trend now and the demand for machined parts in North America is strong, which is fantastic. The shadow side is that it’s tough to find machinists and most shops feel that pain, which inhibits their ability to grow at the pace they could theoretically if hiring was not a problem.

STEM Outreach - How I Built a Device for STEM Education

STEM Outreach - How I Built a Device for STEM Education

Matthew Schowalter, CMfgT
Additive Manufacturing, Engineer, Manufacturing Engineer, Manufacturing Engineers, Solidworks

During my time operating the Machining Blog business, I have visited a few schools. I noticed one thing that was the same about their programs, and that was their 3D printers were just used to produce trinkets and not mechanical parts. I decided to create a project that could create many learning opportunities from it, and that project was to design and build a mechanical clock. The clock that I designed was based on a mechanical watch design, but I scaled the part size up by six times their actual size. I started the project by reading books on watch design and by taking apart watch movements. I learned along the way and then started designing watch movement parts in Solidworks CAD software. I then purchased a small 3D printer and started printing the parts. Once the gears started to mesh properly, I built a few prototypes along the way. With all my time that I invested in the project, it probably amounted to a couple thousand hours. The result was a clock that is pretty accurate for being printed, not machined.

Introducing the Younger Generation to Manufacturing

Introducing the Younger Generation to Manufacturing

Matthew Schowalter, CMfgT
CNC Machining, Machining, Machinist, Manufacturing

Adapting to the worker shortage in manufacturing is difficult. Some shops may choose to search more aggressively for employees, while others might invest in technology that helps streamline the manufacturing processes. Then there are other manufacturing facilities that may buy another machine shop to gain capabilities. Those are all ways to overcome the worker shortage, but this article will focus on how to introduce manufacturing to the younger generation to help fix the worker shortage.

Endmills

Endmills

Matthew Schowalter, CMfgT
CNC Machining, Machining, Machinist, Manufacturing

An endmill is a cutting tool that is typically used in a milling machine, or a mill/turn machine. They come in various diameters and lengths, to suit the needs of the user and the application. With that, they typically come in variations with 2-flutes, 3-flutes and 4 flutes. A 2-flute and 3-flute endmill is typically used in cutting aluminum. The 4-flute version is used in milling steel. The versions with 5 to 12 flutes are used in finish cutting steel.

17 Reasons to Upgrade Your Shop Floor to Paperless Manufacturing

17 Reasons to Upgrade Your Shop Floor to Paperless Manufacturing

Matthew Schowalter, CMfgT
CNC Machining, CNC Programming, Engineer, Machining, Machinist, Manufacturing, Manufacturing Engineer, Manufacturing Engineers, Professional Engineer

When people hear the term "paperless," they typically associate the elimination of this office resource as an act that helps the environment. And while this is true, adopting a paperless manufacturing solution can do so much more. In addition to promoting a more sustainable business, going paperless can decrease operating costs, enhance productivity and help a shop floor work smarter (and not necessarily harder).

HellermannTyton Boosts Efficiency and Cuts Costs with Markforged

HellermannTyton Boosts Efficiency and Cuts Costs with Markforged

GSC
Additive Manufacturing, Manufacturing, Manufacturing Engineer, Manufacturing Engineers

Amy Vasey is an Automation Design Engineer at HellermannTyton. She has been with the company for 20 years and recently helped introduce and implement 3D printing in their Automation department.

The product development group at HellermannTyton, familiar with additive manufacturing technology, approached Amy’s team, asking if they’d ever considered 3D printing some of their many aluminum parts.

At the time, Vasey and her team weren’t familiar with the technology or where to start. “The product development team was really good at pushing us to start with something small, and that’s what we did.”

Machining a Great Career Path - The Steps to Success in Manufacturing Technology

Machining a Great Career Path - The Steps to Success in Manufacturing Technology

Matthew Schowalter, CMfgT
CNC Machining, CNC Programming, Machining, Machinist, Manufacturing

When you ask what machining means to me, I could go on for hours with stories about how I made complex parts on machines that are even more complicated than the parts themselves. Machining is by far more interesting than what most people know. From the challenges of implementing new complex equipment in the shop, to CNC programming, or even making complex parts in one setup. It is a career choice that most do not know how advanced it can be, especially the machining of today. Now, we can make parts in one setup that were once made in many setups on multiple pieces of equipment over a long-time frame. My career is a success story in manufacturing technology as I have embraced the technology of today and here is how I made it happen with six simple steps in career success.

7 Habits of Highly Effective Machine Shops

7 Habits of Highly Effective Machine Shops

Paul Van Metre
CNC Machining, Machining, Machinist, Manufacturing

The machining industry has thousands of CNC machine shops. Many of them struggle to stay profitable and deliver on their promises, and as a result, don’t grow as fast as they want to. A small number of shops are highly effective and grow faster than the rest and go on to have amazing results. I’ve talked with thousands of machine shops around the world and seen the common themes, and of course, with our own experience growing a shop from $0 to $12M in revenue, we have a few thoughts to share today. There are many more effective habits that are also important, but here are the most important habits we’ve seen over the years.

Communicate, Collaborate, Connect, on a Consistent Basis

Communicate, Collaborate, Connect, on a Consistent Basis

Matthew Schowalter, CMfgT
Manufacturing, Worker Shortage

If you work in the Manufacturing Industry chances are you have seen firsthand how the skilled manufacturing worker shortage affects your job. When there are more people retiring and less new people coming into the field, it can have negative effects on the industry. I have looked into the worker shortage crisis since 2015, and I came up with a phrase to help fix the shortage, “We Must Communicate, Collaborate, Connect, on a Consistent Basis”. I call it the 4-Cs of manufacturing.

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