All in Machining

Becoming a Career Machinist

Becoming a Career Machinist

Matthew Schowalter, CMfgT
CNC Machining, CNC Programming, Machining, Manufacturing, Soft Skills, Worker Shortage, Machinist

Machining is by far more interesting than what most people know. From the challenges of implementing new complex equipment in the shop, to CNC programming, or even making complex parts in one setup. It is definitely a career choice that most don’t know how advanced it can be, especially the machining of today. Now, we can make parts in one setup that were once made in many setups on multiple pieces of equipment over a long time frame. My career is a success story in manufacturing technology as I have embraced the technology of today.

5 Ways to Mitigate the Lack of Skilled Machinists

5 Ways to Mitigate the Lack of Skilled Machinists

Paul Van Metre
CNC Machining, CNC Programming, Machining, Machinist, Machinist Interview, Manufacturing

I don’t know a single CNC machine shop that has an easy time hiring machinists, and would say they have enough well-qualified candidates. The fact is that there is more demand than supply, with not enough young people coming into the industry to fill the positions that are needed by machine shops today. On one hand, it's great news in general, that the demand for machinists is strong. Onshoring seems to be a longer-term trend now and the demand for machined parts in North America is strong, which is fantastic. The shadow side is that it’s tough to find machinists and most shops feel that pain, which inhibits their ability to grow at the pace they could theoretically if hiring was not a problem.

Introducing the Younger Generation to Manufacturing

Introducing the Younger Generation to Manufacturing

Matthew Schowalter, CMfgT
CNC Machining, Machining, Machinist, Manufacturing

Adapting to the worker shortage in manufacturing is difficult. Some shops may choose to search more aggressively for employees, while others might invest in technology that helps streamline the manufacturing processes. Then there are other manufacturing facilities that may buy another machine shop to gain capabilities. Those are all ways to overcome the worker shortage, but this article will focus on how to introduce manufacturing to the younger generation to help fix the worker shortage.

Endmills

Endmills

Matthew Schowalter, CMfgT
CNC Machining, Machining, Machinist, Manufacturing

An endmill is a cutting tool that is typically used in a milling machine, or a mill/turn machine. They come in various diameters and lengths, to suit the needs of the user and the application. With that, they typically come in variations with 2-flutes, 3-flutes and 4 flutes. A 2-flute and 3-flute endmill is typically used in cutting aluminum. The 4-flute version is used in milling steel. The versions with 5 to 12 flutes are used in finish cutting steel.

Machining a Great Career Path - The Steps to Success in Manufacturing Technology

Machining a Great Career Path - The Steps to Success in Manufacturing Technology

Matthew Schowalter, CMfgT
CNC Machining, CNC Programming, Machining, Machinist, Manufacturing

When you ask what machining means to me, I could go on for hours with stories about how I made complex parts on machines that are even more complicated than the parts themselves. Machining is by far more interesting than what most people know. From the challenges of implementing new complex equipment in the shop, to CNC programming, or even making complex parts in one setup. It is a career choice that most do not know how advanced it can be, especially the machining of today. Now, we can make parts in one setup that were once made in many setups on multiple pieces of equipment over a long-time frame. My career is a success story in manufacturing technology as I have embraced the technology of today and here is how I made it happen with six simple steps in career success.

7 Habits of Highly Effective Machine Shops

7 Habits of Highly Effective Machine Shops

Paul Van Metre
CNC Machining, Machining, Machinist, Manufacturing

The machining industry has thousands of CNC machine shops. Many of them struggle to stay profitable and deliver on their promises, and as a result, don’t grow as fast as they want to. A small number of shops are highly effective and grow faster than the rest and go on to have amazing results. I’ve talked with thousands of machine shops around the world and seen the common themes, and of course, with our own experience growing a shop from $0 to $12M in revenue, we have a few thoughts to share today. There are many more effective habits that are also important, but here are the most important habits we’ve seen over the years.

CNC Macro Programming Basics

CNC Macro Programming Basics

Matthew Schowalter, CMfgT
CNC Machining, CNC Programming, Machining, Manufacturing Engineer, Manufacturing Engineers

We will cover the basics of Parameter programming. The concepts learned can be applied to many CNC projects and can be used in small shops and large shops alike. In G Code, macro programming variables are assigned values and when they are referenced and called they provide the last value that they were assigned. Some ways that variables can be used are for machining part families and for modifying work offsets and tooling offsets.

Cardinal Manufacturing Overview

Cardinal Manufacturing Overview

Matthew Schowalter, CMfgT
CNC Machining, CNC Programming, Machining, Machinist, Machinist Interview, Manufacturing, Manufacturing Engineer, Soft Skills, Technical Education

Cardinal Manufacturing is a student-run business in the Eleva-Strum High School. In a student-run business the students are responsible for all aspects of the business. It is a custom job shop that makes machined parts for community members and people throughout the country. Check out this video on the program.

What to Do When a Client Rejects Your Parts

What to Do When a Client Rejects Your Parts

Paul Van Metre
CNC Machining, CNC Programming, Machining, Machinist, Manufacturing, Manufacturing Engineer, Manufacturing Engineers, Professional Engineer, toolmaker

Your company tries SO hard to make everything perfect, but occasionally, something slips through the cracks, and you send some parts to a customer that get rejected. It’s not a fun situation, and it can be like a gut punch, depending on how expensive the mistake is. How you handle it from the customer’s perspective can make all the difference and even potentially turn a bad situation into a positive experience. Customers know that mistakes will happen, but how a vendor responds to them can put your relationship on the chopping block, or solidify your position in the partner category.

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